PATH & WHO & UNFPA Workshop 2 - Overview of the WHO Prequalification Programme for Condoms

Publication date: 2008

Session 2: Overview of the WHO Prequalification Programme for Condoms Session Objectives • Introduce the key differences between the new and old WHO/UNFPA prequalification scheme • Understand the required steps in the new scheme • Discuss common problems encountered during prequalification • Determine when it makes sense for manufacturers to seek prequalification 1989 1990’s 1998 2005 2006200420032001/2 2007 WHO publishes 1st condom specification and prequalification procedure WHO prequalifies condom suppliers WHO re-publishes condom specification and guidelines for procurement: WHO releases first EOI for malaria WHO releases first EOI for contraceptives WHO and UNFPA harmonize process for condoms and IUDs ………. UNFPA begins prequalification for Condoms and IUDs. UNFPA begins inspecting factories. WHO/UNFPA publish condom specifications and guidelines for procurement Prequalification Programme Timeline Note the trend toward using prequalification as a system for mitigating product quality risks WHO starts Reproductive health essential medicines project WHO hands- over procurement of condoms and contraceptives to UNFPA. WHO starts to prequalify HIV/AIDS manufacturers Condom Prequalification: New Scheme • Publication of invitation for expression of interest (EOI) by WHO and UNFPA • Submission of documents by manufacturer • Initial screening for completeness of documents • Assessment of manufacturer submission • Site inspection • Sampling and testing • Report and outcome • Periodic reevaluation Key Differences Between New and Old Schemes • Specific application schedule • Manufacturers must submit more documentation • ISO 13485 is a prerequisite • Inspection will not change significantly, but inspection report will be reviewed before release • List of prequalified manufacturers will be public Step 1: Invitation for Expression of Interest (EOI) • At regular intervals, manufacturers are invited to submit an EOI • Invitation will be published on UN Global Marketplace, UNFPA, and WHO websites • Manufacturers given until December 31 to submit EOI Step 2: Submit EOI to UNFPA – Letter of application – Confirmation of legal status – Product dossier – Site master file (SMF) – Condom samples • Manufacturer must submit the following documentation: Step 3: Initial Screening for Completeness of Documents • Overall submission: – If complete, continue review of documentation – If incomplete, manufacturer will be asked to complete the documentation and resubmit within 90 days Step 4: Assessment of Manufacturer Submission • Outcomes of documentation assessment: – If the manufacturer meets the minimum requirements, a site inspection will be scheduled Step 5: Site Inspection Who: • Performed by experts appointed by UNFPA When: • UNFPA decides the dates What: • All aspects of the condom production facility subject to inspection • Includes, but not limited to, Technical Inspection Checklist Guide (Annex 3) Step 6: Sampling and Testing • Product samples will be taken • Sample size in accordance with ISO 4074 • Range of tests conducted in accordance with WHO Specification • All testing conducted by independent, competent testing laboratories • Copy of test report provided to manufacturer • Further sampling could be conducted if deemed necessary by inspector Step 7: Report and Outcome • Inspection report provided to manufacturer and UNFPA • More detailed inspection report with recommendations provided to UNFPA • UNFPA recommends to manufacturer: – Prequalification without conditions – Prequalification subject to specified corrective action – Corrective action and possible repeat site inspection – Site ineligible for prequalification Resolution of Disputes • WHO prequalification process allows for manufacturer appeals and complaints Listing of Prequalified Manufacturers • Prequalified manufacturers will be listed on WHO and UNFPA prequalification websites • Prequalification lists will be maintained and updated by UNFPA Example List of Prequalified Condom Suppliers Requalification of Manufacturing Sites • Requalification undertaken at intervals of no more than three years • Consists of comprehensive evaluation of documentation, site inspection, and product testing Requalification of Manufacturing Sites Can also occur if: • Condoms supplied by manufacturers are considered to NOT be in compliance with agreed specifications • UNFPA or other UN agency or organization receives complaint considered serious • Significant change in any matter affecting the information on which initial approval was based Workshop Aids • Manufacturer self-assessment tool • Individual meetings with WHO/UNFPA technical experts Small Group Discussion • What kind of information does the executive management need to know before seeking prequalification? • What obstacles, if any, do you anticipate in this process? • What additional information would be helpful for you to take home from this workshop? Session 2 Handout 1 Manufacturer Self-Assessment Tool Already Have Necessary Documentation or Already Meet Necessary Requirements Know How to Complete Necessary Documentation or Understand How to Meet Necessary Requirements Need Further Clarification or Assistance Site Master File Summary 1. General Information 2. Personnel 3. Premises and Equipment 4. Documentation 5. Production 6. Quality Control 7. Distribution, Complaints, and Product Recall 8. Self-Inspection Product Dossier Summary 1. Characteristics of Products 2. Raw Materials 3. Sites of Manufacture 4. Manufacturing Process 5. Control of the Products 6. Test Procedures 7. Shelf Life Data Shelf Life 1. Real Time 2. Accelerated The WHO Prequalification Programme for Condoms: A Workshop for Male Latex Condom Manufacturers 1 Session 2 Handout 1 Already Have Necessary Documentation or Already Meet Necessary Requirements Know How to Complete Necessary Documentation or Understand How to Meet Necessary Requirements Need Further Clarification or Assistance Safety and Biocompatibility 1. ISO 10993 • Evaluation and testing • In vitro cytotoxicity • Irritation and delayed-type hypersensitivity 2. Nitrosamines 3. Protein Allergies 4. Dusting Powders 5. Smell Quality Management 1. ISO 13485 – Cl 4 • Is there a QM system? • Is it documented? • Do you keep records? 2. ISO 13485 Cl 5 • Is top management committed? 3. ISO 13485 Cl 6 • Are sufficient resources provided? 4. ISO 13485 Cl 7 • Is production planned? • Is process validated? • Is there a risk management plan available? • Is the product traceable The WHO Prequalification Programme for Condoms: A Workshop for Male Latex Condom Manufacturers 2 Session 2 Handout 1 The WHO Prequalification Programme for Condoms: A Workshop for Male Latex Condom Manufacturers 3 Already Have Necessary Documentation or Already Meet Necessary Requirements Know How to Complete Necessary Documentation or Understand How to Meet Necessary Requirements Need Further Clarification or Assistance through production? • Is there an orderly design process? • Is the QC system adequate? Statistical Quality Control Final product testing – use of ISO 2859-1 Choice of sampling scheme Switching rules In-process testing 1. ISO 3951 2. Control charts Site Inspection 2a - Overview of WHO PQ Session 2:��Overview of the WHO Prequalification Programme for Condoms Session Objectives Slide Number 3 Condom Prequalification: �New Scheme Key Differences Between �New and Old Schemes Slide Number 6 Step 1: Invitation for �Expression of Interest (EOI) Step 2: Submit EOI to UNFPA Step 3: Initial Screening for Completeness of Documents� Step 4: Assessment of Manufacturer Submission Step 5: Site Inspection Step 6: Sampling and Testing Step 7: Report and Outcome Resolution of Disputes Listing of Prequalified Manufacturers Example List of Prequalified Condom Suppliers Requalification �of Manufacturing Sites Requalification �of Manufacturing Sites Workshop Aids Small Group Discussion 2b - H1- Assessment Tool << /ASCII85EncodePages false /AllowTransparency false /AutoPositionEPSFiles true /AutoRotatePages /None /Binding /Left /CalGrayProfile (Dot Gain 20%) /CalRGBProfile (sRGB IEC61966-2.1) /CalCMYKProfile (U.S. Web Coated \050SWOP\051 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